Surface Speed Formula:
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Surface speed (also called cutting speed) is the speed difference between the cutting tool and the surface of the workpiece it's operating on. For drill bits, it's calculated at the outer diameter and is critical for proper machining.
The calculator uses the surface speed formula:
Where:
Explanation: The formula calculates how many feet the outermost edge of the drill bit travels in one minute.
Details: Proper surface speed ensures optimal cutting conditions, prevents tool wear, maintains good surface finish, and maximizes productivity.
Tips: Enter bit diameter in inches and RPM. Both values must be positive numbers. The result is in surface feet per minute (sfm).
Q1: What is a typical surface speed for drilling?
A: It varies by material: 100-300 sfm for mild steel, 200-400 sfm for aluminum, and 50-150 sfm for stainless steel.
Q2: How does surface speed affect drill bit life?
A: Too high speed causes overheating and rapid wear, while too low speed leads to poor cutting action and built-up edge.
Q3: Can I use this for milling cutters?
A: The same principle applies, but milling typically uses different optimal speeds than drilling.
Q4: How do I convert sfm to m/min?
A: Multiply sfm by 0.3048 to get meters per minute.
Q5: Why is diameter important in the calculation?
A: Larger diameter tools must rotate slower to maintain the same surface speed as smaller tools.